Comments on: Precast concrete from Benalla with love https://wongm.com/2023/04/west-gate-tunnel-benalla-precast-yard/ Marcus Wong. Gunzel. Engineering geek. History nerd. Wed, 26 Apr 2023 02:27:02 +0000 hourly 1 https://wordpress.org/?v=6.7.1 By: Marcus Wong https://wongm.com/2023/04/west-gate-tunnel-benalla-precast-yard/#comment-870750 Wed, 26 Apr 2023 02:27:02 +0000 https://wongm.com/?p=20691#comment-870750 In reply to M.

I suspect the PR spokesperson was a little optimistic – with the tunnels almost complete as well as the bulk of the elevated roads, I don’t think there t really much left for them to deliver to Melbourne.

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By: M https://wongm.com/2023/04/west-gate-tunnel-benalla-precast-yard/#comment-870190 Wed, 19 Apr 2023 06:07:47 +0000 https://wongm.com/?p=20691#comment-870190 In reply to Marcus Wong.

Very interesting piece. From the quote above, 5000 of the 65000 pieces are to be transported by rail, so that Siding might see some use after all!

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By: Marcus Wong https://wongm.com/2023/04/west-gate-tunnel-benalla-precast-yard/#comment-870132 Tue, 18 Apr 2023 13:28:37 +0000 https://wongm.com/?p=20691#comment-870132 In reply to J.

Thanks for the extra information J – I’ve noticed some West Gate Tunnel project looking bits in the Westkon Precast yard at Albion, so they might also be involved.

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By: Marcus Wong https://wongm.com/2023/04/west-gate-tunnel-benalla-precast-yard/#comment-870131 Tue, 18 Apr 2023 13:27:16 +0000 https://wongm.com/?p=20691#comment-870131 In reply to Simon Storey.

Glad you enjoyed it!

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By: Simon Storey https://wongm.com/2023/04/west-gate-tunnel-benalla-precast-yard/#comment-870081 Tue, 18 Apr 2023 00:49:11 +0000 https://wongm.com/?p=20691#comment-870081 Very interesting, thanks.

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By: J https://wongm.com/2023/04/west-gate-tunnel-benalla-precast-yard/#comment-870079 Mon, 17 Apr 2023 23:40:17 +0000 https://wongm.com/?p=20691#comment-870079 Once again thank you, another fascinating article. Something worth mentioning is the shear scale of the project has meant that many other precast yards in the state are also making components for the WGTP. I think one of your commenters last time may have hinted at this… Though they are far from the only ones.

Either due to lack of capacity or specialist skills at Benalla or just the short timeframes meant many components have been made elsewhere. Barriers, parapets, wall panels, beams of various varieties, bridge decks, cross heads and probably many others have all been manufactured by the general precast market in Victoria. Some with regular lead times, some with very short lead times when something unexpected has occurred and a critical switchover is looming.

The project also has a staging yard on Cherry Lane in Laverton North which is where the A Doubles end up and unload the segments etc. There also seem to be a variety of other yards in Footscray for storage and staging.

You may also find the QA processes interesting. Every component has to be produced according to the Vicroads 610 Standard for structural concrete. As part of this extensive records are kept about every single item. Shop drawings, check sheets, pre and post pour photographs and checks, concrete dockets, concrete test results, temperature when casting, stressing (for the prestressed components), and curing records are all amongst the data kept and provided to the project around the time of delivery. Every single piece is individually traceable.

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By: Marcus Wong https://wongm.com/2023/04/west-gate-tunnel-benalla-precast-yard/#comment-870073 Mon, 17 Apr 2023 22:16:17 +0000 https://wongm.com/?p=20691#comment-870073 In reply to Graeme Hammond.

From said article.

Residents in Longwood and Locksley, near Euroa, are up in arms after being told massive loads weighing up to 160 tonnes will be sent through their communities five times a week throughout two years.

The heaviest trucks, including some classed as “super loads”, will travel at 25km/h.

The bridge segments, precast in Benalla, will now take a detour around Pranjip Bridge on Hume Freeway because the historic crossing is not strong enough to handle their weight.

Locals are frustrated because the decision to use their roads was made with short notice and came after authorities previously indicated much of the concrete would go by rail.

But it is understood pieces of the bridges are too big for the railway tracks and authorities have had to scramble to find a solution.

About 5000 pieces of concrete are expected to travel by rail so far, with 65,000 concrete products to be supplied for the entire project.

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By: Graeme Hammond https://wongm.com/2023/04/west-gate-tunnel-benalla-precast-yard/#comment-870068 Mon, 17 Apr 2023 21:38:57 +0000 https://wongm.com/?p=20691#comment-870068 The reason why those segments are going by road instead of rail was reported by the Herald Sun on August 18, 2020: someone failed to do their homework and the segments were apparently too big for the rail tracks. The result was that road trains carrying the segments have been using Moore Street, Footscray, which is not gazetted for those vehicles … which in turn has prompted a new residents’ protest action.

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