Some history

In 1906 the first moves were made towards sewering Geelong when the Geelong Waterworks and Sewerage Trust was established. It was decided to build an ocean outfall to dispose of the waste, as it was simpler to construct and cheaper to operate, with a site south of Geelong being selected due to the favourable ocean currents.

The site was known as ‘Black Rock’ due to the basalt rocks that lined the shoreline. Work started in 1912 on the concrete sewer linking Geelong and Black Rock, with the first raw sewage being pumped into the ocean in 1917.

During the 1950s the population of Geelong took off, and so did the amount of raw sewage being pumped out into the sea, so moves were made to upgrade the sewerage system that served the city. The existing concrete sewer was corroding due to seawater backing up into the pipe, so a new sewer was laid parallel to the existing one, and a rudimentary treatment facility was opened at Black Rock in 1968.

Three comminutors ground up the solid waste into smaller pieces, which was then allowed to flow via gravity into the sea at low tide. At high tide a penstock prevented sea water from entering the plant, with archimedes screws being used to pump the waste into the sea.

Barwon Water photo from ‘Living By Water: a History of Barwon Water and its Predecessors’

Concern about the environment started to grow during the 1970s, with beaches near the Black Rock outfall had become popular with surfers, resulting in public protests about the raw sewage being sent out to sea.

In addition, the establishment of the Environment Protection Authority in 1972 to regulate waste disposal made things difficult for the water board, which resulted in an ultimatum – build a sewage treatment plant and underwater ocean outfall. Planning work commenced in 1983, and the upgraded facility finally opened in 1989.

The new ocean outfall was 1.2 kilometres long and 1.35 metres in diameter, with the steel pipeline being constructed on land and then dragged out to sea over a 48 hour period.

Barwon Water photo from ‘Living By Water: a History of Barwon Water and its Predecessors’

As for the treatment plant, raw sewage was lifted up from the sewer by archimedes screws.

Barwon Water photo from ‘Living By Water: a History of Barwon Water and its Predecessors’

And then passed through filter screens to eliminate any particles larger than one millimetre in size.

Barwon Water photo from ‘Living By Water: a History of Barwon Water and its Predecessors’

Despite the addition of the screening plant, the effluent being discharged at Black Rock would not meet future EPA requirements, so in 1994 work started on a biological treatment stage using the ‘Intermittently Decanted Extended Aeration‘ (IDEA) process.

Barwon Water photo from ‘Living By Water: a History of Barwon Water and its Predecessors’

Four aeration tanks were built, each 120 metres long by 60 metres wide, where microorganisms would digest the organic material in the aerated wastewater, eventually leaving class ‘C’ treated water that was suitable for irrigation purposes, and wet biosolids for disposal elsewhere.

Disposal of this wet sludge was the next problem for Barwon Water – with a water content of 85% it was initially stored at Black Rock, until they ran out of storage space in 2001, so as an interim solution the 140 tonnes of waste produced each day was trucked to the Western Treatment Plant in Werribee for drying.

Work was then started on a permanent facility at Black Rock to dry the biosolids and compress it into pellets of nutrient-rich fertiliser, which commenced operation in 2013.

With the solids now taken care of, the final step in closing the loop of sewage treatment was the treated water. Work started on the Black Rock Recycled Water Plant to produce class ‘A’ treated water, which has been supplied to residents of the new Armstrong Creek and Torquay North housing developments via a ‘purple pipe’ system since 2013.

Footnote

You can find the Black Rock treatment plant at the end of Blackrock Road in Connewarre.

Sidenote

My grandparents used to live near Black Rock, so the ‘poo farm’ was a landmark we drove past every time we paid a visit.

Every so often my grandfather would drive us out to poo farm, passing the wind turbine on Blackgate Road and parking the car at the end of the road. We could then walk west along the coast, passing the red and white concrete vent shaft of the original ocean outfall, and the round concrete turret that marks the replacement outfall.

During the 1990s there were also two additional structures on the coastline – the original 1960s comminutor plant, and a massive concrete chamber that allowed the raw sewage to be mixed before entering the sea. Presumably both have been demolished in the years since, as no trace of them can be found today.

My grandfather also happened to play golf with one of the facility managers, so in sometime in the mid-1990s he wrangled us a tour of the treatment plant itself. On the top floor they had a lookout pointed at the end of the ocean outfall, and a collection of items pulled out of the incoming sewage, but the highlight was seeing inside the massive screening filters – they looked like a gargantuan version of a clothes dryer.

Sources

• The 2005 book ‘Living By Water: a History of Barwon Water and its Predecessors’ by Leigh Edmonds provides a detailed history of the water and sewerage systems of Geelong – a PDF copy is on their website.
• Leighton Contractors installed the Black Rock ocean outfall in 1986 – they describe the process here.
• Barwon Water describe their biosolids drying plant and recycled water plant on their website.

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