Pacific National Archives - Waking up in Geelong https://wongm.com/tag/pacific-national/ Marcus Wong. Gunzel. Engineering geek. History nerd. Tue, 31 Dec 2024 00:29:56 +0000 en-AU hourly 1 https://wordpress.org/?v=6.7.1 23299142 Photos from ten years ago: December 2014 https://wongm.com/2024/12/photos-from-ten-years-ago-december-2014/ https://wongm.com/2024/12/photos-from-ten-years-ago-december-2014/#comments Mon, 30 Dec 2024 20:33:00 +0000 https://wongm.com/?p=22739 D2.5014 stops for passengers at Batman Park on a southbound route 96 service

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It’s the last day of the year so what better time than another instalment in my photos from ten years ago series – this time it is December 2014.

On the train

Yes, still on the Regional Rail Link topic – Ballarat and Bendigo trains now had their own tracks through Footscray to Sunshine, along with their own next train displays located away from the ones showing suburban trains.

 V/Line only PIDS added to the concourse at Footscray station

But for now Geelong line services were still running along the Werribee line. Here we see a N class locomotive hauled train passing through Williams Landing.

N462 leads a down Geelong service through Williams Landing

A VLocity train passing through Laverton station.

VLocity 3VL50 leads a down Geelong service past an up Siemens train at Laverton station

And another passing through the platforms at South Kensington.

VLocity 3VL40 leads an up Geelong service along the suburban tracks at South Kensington

Which then took the crossover at the city end of the station to access the new V/Line tracks towards Southern Cross.

Up Geelong service on the suburban lines at South Kensington crosses onto the RRL tracks towards Southern Cross

Freight trains

A decade ago Pacific National still had the contract to transport grain by rail to the flour mill at Kensington. Southern Shorthaul Railroad won the contract in November 2017.

XR551 and X41 bring the loaded Kensington grain service into the goods siding at Melbourne Yard

Meanwhile down at North Geelong Yard Pacific National was busy scrapping surplus wagons – the bulk of which once transport freight that has been lost to road.

Scrapping of surplus Pacific National wagons at North Geelong Yard

Down around Geelong

The North Geelong B signal box was still hanging around a decade after it had been decommissioned in 2005, and surprisingly it hung around almost a decade longer – eventually being demolished in May 2022.

A decade of decay since decommissioning

While down in Grovedale money was getting spent on Baanip Boulevard, with a new bridge being built over the railway to link the Geelong Ring Road to the Surf Coast Highway.

Bridge piers in place for Baanip Boulevard crossing over the railway

And down at North Shore even the dive of a station was getting some attention – new asphalt!

Platforms 1 and 2 freshly resurfaced

Ding ding on the trams

Remember the ‘Melbourne Star’ observation wheel? This tram was advertising it, before the operator went broke in 2021.

B2.2100 advertising 'Melbourne Star' has now caught up on the timetable, and is ready to depart Camberwell Junction with a route 75 service towards the city

But a tourist icon that people actually patronised was the Colonial Tramcar Restaurant – it ran until 2018 when their restaurant trams were kicked off the Yarra Trams network due to safety concerns.

SW6.935 and SW6.964 lead the lunch run at the corner of Spencer and Collins Street

Another safety concern that is having to dodge cars to climb onboard tram at South Yarra station. The platform stop there wasn’t opened until 2021.

D1.3518 picks up outbound route 8 passengers at South Yarra station

Another crappy tram stop was the one at La Trobe and Swanston Street – on this December afternoon it was overwhelmed by a crowd of RMIT graduates spilling out onto the road. Platform stops were not provided along La Trobe Street until July 2024.

SW6.881 arrives to hoards of RMIT graduates at the corner of La Trobe and Swanston Street

And continuing on that theme, now we’re at Collins and Queen Street – closed in 2015 following completion of a new platform stop at Collins and William Street.

C.3003 heads west on route 109 at Collins and Queen Street

Another stop to close being the one for southbound route 96 passengers at the corner of Spencer and Flinders Street.

'Stop closing' notice for southbound route 96 passengers at the corner of Spencer and Flinders Street

Works about to start on new platform stops at Batman Park a short distance to the south.

D2.5014 stops for passengers at Batman Park on a southbound route 96 service

A few buses

A decade ago route 400 between Sunshine and Laverton was operated by plain white liveried buses – an artifact of the shared operation of the route between Westrans and Sita. Today the operations are now CDC Melbourne and Transit Systems, and the white buses are gone – they’re mostly PTV orange, with the exception of a few buses still in the old poo brown Sita corporate livery.

Plain white liveried Sita bus #130 rego BS00BO waits for route 400 passengers at Sunshine station

Another oddball bus was the British-built Optare Solos used on the SkyBus hotel shuttle service around the Melbourne CBD. Later branded as ‘SkyBus Link’, the service was discontinued in 2020 thanks to the Covid-19 pandemic, and never restored.

SkyBus hotel shuttle #36 rego 7109AO - this weird looking thing is a British-built Optare Solo

And the last bus is a Designline ‘bubble’ bus running on route 903 along Bell Street in Coburg.

Transdev bus #637 rego 7260AO heads west on a route 903 service along Bell Street in Coburg

Stuck in traffic waiting at the level crossing with the Upfield line – which was removed in June 2020.

Shattered bits of orange, red and clear plastic mark multiple crashes at the Bell Street level crossing in Coburg

Ticketing bits

Down in Geelong it was once possible to buy a ‘Short Term Ticket‘ from bus drivers rather than use a Myki card – an option removed in April 2013.

'myki is the only way to travel' sticker on the side of a McHarry's bus

While in the lead up to the November 2014 election both parties promised to cap Melbourne suburban travel to zone 1 prices, and introduce the ‘Free Tram Zone’ in the CBD.

PTV flyers onboard a tram promoting the 'Free Tram Zone'

Both starting from 1 January 2015.

'Free Tram Zone from 1 January 2015' and 'This stop is outside the Free Tram Zone' notice outside Parliament Station

But don’t think they’re giving you something for nothing – PTV was simultaneously running yet another fare evasion campaign.

Transdev / PTV branded fare evasion advertisement on the rear of a bus

As well as promoting free travel on Christmas Day.

PTV advertisement for free travel on Christmas Day at Melbourne Central station

Car parking

What’s a worse use of prime CBD land than a ground level car park? This is the ‘Golden Square’ car park at 217 Lonsdale Street, which is still a car park today.

'Golden Square' car park at 217 Lonsdale Street

And this is the ‘Safe City Car Park’ at 132 Little Bourke Street in Chinatown – which has since been turned into a pop up event space.

'Safe City Car Park' at 132 Little Bourke Street

And finally – a power station

Here we are at the main gate to Anglesea Power Station.

Main gate to the Anglesea Power Station

Located in the middle of the Anglesea Heathlands.

Looking down on the Anglesea Power Station from the lookout atop the adjacent coal mine

Next to a brown coal mine.

Dump truck returns for yet another load of overburden out of the open cut coal mine at the Anglesea Power Station

Opened back in 1969 to power Alcoa’s Point Henry smelter outside of Geelong, the smelter was closed down in July 2014 but the power station remained open pending a new owner, before it too was shut down in August 2015.

Footnote

Here you can find the rest of my ‘photos from ten years ago‘ series.

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How many train drivers does it take to drive a train across Australia? https://wongm.com/2022/08/australian-train-driver-maximum-shift-length-crew-changes/ https://wongm.com/2022/08/australian-train-driver-maximum-shift-length-crew-changes/#comments Mon, 15 Aug 2022 21:30:00 +0000 https://wongm.com/?p=19455 Australia is a big country, with a transcontinental rail journey taking days – far long than an human can possibly stay awake. So how do these train keep running? Asking why I went down this rabbit hole after Philip Mallis asked on Twitter why The Overland stopped at Dimboola for a crew changeover, partway through […]

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Australia is a big country, with a transcontinental rail journey taking days – far long than an human can possibly stay awake. So how do these train keep running?

8173 and 8160 on a grain train chase down Siemens 734M on a down Sydenham service at West Footscray

Asking why

I went down this rabbit hole after Philip Mallis asked on Twitter why The Overland stopped at Dimboola for a crew changeover, partway through the 10 hour journey from Melbourne to Adelaide.

10 hours without any rest breaks would be pretty full on, so how does it work?

But first: maximum shift lengths

The “Rail Safety National Law” spells out the maximum length shift that a train driver is required to work, but like everything railway related in Australia, each state does things slightly differently – so here is the NSW version:

Working hours for rail safety workers driving freight trains

The following work scheduling practices and procedures apply to a rail safety worker who drives a freight train–

(a) in the case of a 2 person operation where the second driver is a qualified train driver (including a qualified train driver who is learning a route or undergoing an assessment)–the maximum shift length to be worked is 12 hours;
(b) in the case of any other 2 person operation–the maximum shift length to be worked is 11 hours;
(c) in the case of a 1 person operation–

(i) the maximum shift length to be worked is 9 hours; and
(ii) a minimum break of not less than 30 minutes must be scheduled and taken some time between the third and fifth hour of each shift;

Working hours for rail safety worker driving passenger train–single person operation

The following work scheduling practices and procedures apply to a rail safety worker who drives a passenger train in a single person operation–

(a) in the case of an interurban or a long distance train–the maximum shift length to be worked is 10 hours;
(b) in the case of a suburban train–the maximum shift length to be worked is 9 hours;

Working hours for rail safety worker driving passenger train–2 person operation

The following work scheduling practices and procedures apply to a rail safety worker who drives a passenger train in a 2 person operation–

(a) in the case of a 2 person operation where the second driver is a qualified train driver (including a qualified train driver who is learning a route or undergoing an assessment)–the maximum shift length to be worked is 12 hours;
(b) in the case of any other 2 person operation–the maximum shift length to be worked is 11 hours;

So a maximum shift length of 12 hours when two qualified drivers are sharing the job, reducing to 9 hours for suburban passenger trains operated by a single driver.

So back to the crew changes

In the case of The Overland, Journey Beyond Rail contracts freight operator Pacific National to supply locomotives and train drivers.

NR60 leads the Melbourne bound Overland outside Werribee

Pacific National has a crew depot is at Dimboola, with Melbourne-based crews taking westbound trains to what is approximately the halfway point between Melbourne and Adelaide, swapping over with a fresh crew, take their meal break at the station, then meet the inbound crew of the next eastbound service, which they take back to Melbourne, where they finish their shift.

However customer service staff on The Overland have no such luxury – with only two trains each way per week, they need to work a whole day eastbound from Adelaide, stay overnight in Melbourne, then work all day back to Adelaide westbound.

The NSW TrainLink XPT service between Melbourne and Sydney operates on similar principles: train crew come from Junee, while the customer service staff are based out of Albury and work an “out and back” shift through Victoria.

Northbound XPT passes the grasslands of Sunshine

Pacific National freight trains do something similar on the busy Melbourne-Sydney freight corridor.

Indian Pacific liveried NR28 with AN6 and Ghan liveried NR75 on BM4 pass Tottenham Yard on the up

Melbourne-based crews work their trains as far north as Junee in New South Wales then work another train back south.

Looking down the line past the platforms at Junee

Crew changes for other services can be little ad-hoc: in the case of the Great Southern train that travelled down the east coast of Australia, it pulled up at Brooklyn in Melbourne’s west at midnight to swap over train crew.

Crew change for NR30 and NR31 on the northbound run at Brooklyn

And on this Melbourne to Deniliquin freight train, the crew changed over at Echuca.

Crew change at Echuca station

And when trains are delayed, crew who are approaching their maximum shift time sometimes just have to put their train away at a crossing loop, and await a relief crew to arrive by road.

Crew change for G513, S311 and BRM002 at McIntyre Loop on a southbound grain

Another way of splitting shifts for freight services on quieter routes is the “rest job” – where train crew take a train out of the city to the country. They stable the train at the freight terminal for loading, then head off to a local motel to sleep, then return later that day to take the train back to the city.

Reach stacker unloads containers from the train

And the tough transcontinental jobs

As for trains running between Adelaide, Perth and Darwin – better strap yourself in – you’re living onboard the train for the next week!

GWA001 leads FQ03 and VL353 on a northbound Darwin service out of Adelaide at Bolivar

Customer service staff on The Ghan and Indian Pacific work a week on / week off FIFO-style roster out of Adelaide.

Almost home: NR75 leads the Adelaide-bound Ghan through Two Well

Living onboard the train as it takes them all the way to Perth, Darwin or Sydney – and back.

Working one week on, one week off, commencing your week on either Sunday or Tuesday, you’ll be engaged part-time. The days can be long but will feel like they’re going fast. The job is physical but dynamic.

Train drivers on these routes also live onboard their train for days at a time, sleeping and eating meals in a self-contained carriage coupled up behind the locomotives.

SCT015 and SCT006 leads a crew car and online refuelling tanker on the SBR/SCT ore train

The practice is known as relay working, and dates back to the early days of the Central Australia Railway and North Australia Railway systems.

As they made their way to the north of Australia.

Relay vans were used on all narrow gauge trains operating on the CAR and NAR systems thus allowing for four engine crew and two guards to work between Stirling North and Alice Springs, Darwin to Larrimah and Frances Creek in relay without the need for rest houses being constructed.

However recent research has shown relay working isn’t conductive to quality sleep.

Relay working operations typically require two crews of train drivers to work a rotating 8-h schedule for two or more days. While one crew is driving, the other has the opportunity to sleep onboard the train.

The current study investigated the impact of relay work on drivers sleep quantity and quality. Fourteen drivers wore wrist activity monitors and completed sleep/wake diaries for 3 d prior to and during short (<48 h) relay trips.

Drivers obtained an average of 7.8 h sleep per night while at home, and an average of 4 h sleep per opportunity during the relay trip.

Sleep obtained in the relay van was associated with longer sleep onset latencies, lower efficiency and poorer subjective quality than sleep at home. During the relay trip, drivers obtained significantly more sleep during opportunities that occurred in the evening, than those that occurred early morning or during the day.

These findings suggest that while drivers are able to obtain sleep during short relay operations, it is of poorer quality than sleep obtained at home.

Further, the timing of the sleep opportunities during the relay trip impacts on the quantity and quality of sleep obtained.

But research shows that the poor sleep was still “good enough”.

Overall, drivers reported that they felt more alert following each sleep period.

Drivers were able to sustain attention during the 10-min vigilance tasks administered before and after each shift.

These findings suggest that the amount of sleep obtained in crew vans during short relay operations is sufficient to maintain alertness during the trip.

As you might guess, the push towards relay working came from train operators, not staff.

Relay operations are normally undertaken in remote and isolated areas, and generally involve trips that are greater than 30 h in duration.

In many Australian states, relay working has been introduced to facilitate the delivery of goods around-the-clock and year-round.

While relay operations are often considered cost-effective and practical, there is widespread concern that relay work has a detrimental impact on the drivers sleep and performance.

One rail operator justifying the practice to their employees in their enterprise agreement.

The following characteristics are used as a basis for but not the limit of any decisions to introduce relay working:
13.1.1 The remoteness of the operation; and
13.1.2 The distances travelled. Relay working is best suited to long distance trips; and
13.1.3 The viability of establishing crewing depots at appropriate locations and being able to staff those depots.

Relay working is not designed to eliminate existing depots or to force the relocation of existing employees.

With the reason for train drivers to adopt the practice – extra pay.

During a relay operation time spent working will be paid at the employee’s rate for the day inclusive of weekend work payment if applicable.

During the relay operation time spent resting or sleeping in the crew van will be paid 100% payment whilst resting.

Enough compensation from being away from family and friends for weeks – that’s your own choice to make.

Footnote: Metro Trains Melbourne

Metro Trains Melbourne does things a little differently – their rosters are grouped into day and afternoon shifts, with each one having a different start and finish time. The most visible shift changes are at Flinders Street Station, where trains sit in the platform for a few minutes.

Looking across 10 empty platforms at Flinders Street Station

But drivers also take over trains at stabling yards, when based at crew depots called “outstations”.

Comeng trains stabled in the yard at Calder Park

And despite a kerfuffle back in 2012 over the decentralisation of driver depots, changeovers also happen outbound at North Melbourne station.

Driver changeovers for Northern Group trains now occurs at North Melbourne station on the down

And at Clifton Hill.

X'Trapolis 1M arrives into Clifton Hill on a down Mernda service

Train drivers at Metro Trains also work shorter shifts than train drivers interstate, only 8 hours 29 minutes long, due to Victorian regulations that pre-dated the Rail Safety National Law.

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Photos from ten years ago: April 2010 https://wongm.com/2020/04/photos-from-ten-years-ago-april-2010/ https://wongm.com/2020/04/photos-from-ten-years-ago-april-2010/#comments Mon, 06 Apr 2020 21:30:00 +0000 https://wongm.com/?p=14255 Another instalment in my photos from ten years ago series – this time it is April 2010. Building everywhere The new footbridge at Footscray station was finally finished. But the ‘roof’ was anything but – perforated panels let water through every time it rained! In 2013 the bridge was partially demolished to make room for […]

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Another instalment in my photos from ten years ago series – this time it is April 2010.

Building everywhere

The new footbridge at Footscray station was finally finished.

New footbridge at Footscray by dusk

But the ‘roof’ was anything but – perforated panels let water through every time it rained!

They cover over the top of the new Footscray footbridge, but use perforated panels that let water through?

In 2013 the bridge was partially demolished to make room for Regional Rail Link.

The Olympic Doughnut stall hiding in the shadows fared better.

Olympic Doughnuts

Construction worked around the van until it relocated to a brand new store in 2014, remaining in business until the retirement of owner Nick Tsiligiris in 2017.

At the corner of Royal Parade and Flemington Road in Parkville, demolition of the former Royal Dental Hospital commended.

Looking in from Royal Parade

Abandoned since 2003 when the hospital moved around the corner to Carlton.

Main entry onto Flemington Road

The site is now occupied by the Victorian Comprehensive Cancer Centre.

Construction of the 717 Bourke Street office tower in Docklands were underway, with a new footbridge over Wurundjeri Way connecting it to Southern Cross Station.

New footbridge over Wurundjeri Way, linking the Bourke Street footbridge and a new office block

TV station GTV9 moved their Melbourne studio from Richmond to the completed building in 2011.

Scenes that are gone

The skyline of Southbank hit pause between the completion of Eureka Tower in 2006, and Prima Pearl in 2014.

Looking back to Federation Square from under Exhibition Street

But today the even taller Australia 108 dominates the scene.

Back in 2010 V/Line trains to Geelong used the Werribee line tracks.

P13 leads a second push-pull football special through Laverton, kicking up the dust on relaid track

Since 2015 they have travelled via the new Melbourne suburbs of Wyndham Vale and Tarneit, follow the completion of Regional Rail Link.

While trains to Bendigo shared the Sunbury line tracks as far as Sunshine, passing through the Anderson Road level crossing at Albion.

VLocity VL12 and classmate on the up depart Albion

The level crossing having been replaced by a road under rail bridge in 2014.

Changing of the trains

Hitachi trains were still clunking their way around Melbourne, like this one arriving into the old West Footscray station.

Hitachi with a rusted roof sets down passengers at West Footscray

But brand new X’Trapolis trains were entering service, ready to replace them.

Three new X'Trapolis in a row: 14M, 16M and 18M

Meanwhile the Siemens trains fleet couldn’t stay out of trouble – another spate of braking issues saw additional restrictions applied to the fleet.

The second (much newer) Siemens speed restriction signs, located further out as an advance warning

The issue finally resolved in 2011 following the installation of sanding gear to the trains.

Melbourne was also in the middle of the change from Metcard to Myki, but the reliability of the new technology left something to be desired.

FPD showing a IP address conflict message from Windows CE

Metcard being finally switched off in December 2012.

Rail freight

QR National was running colourful freight trains into Melbourne with their fleet of diesel locomotives.

LDP009, LDP002, 2202 and X54 at North Dynon, having arrived on BM7 the night before

The company rebranded itself as Aurizon in 2012, and quit intermodal rail freight in 2017, to instead focus on coal haulage.

Meanwhile rival freight operator Pacific National was busy clearing their yards of life expired freight wagons.

P22 clear of the signal, briquette hoppers behind the loco

Louvred vans, flour hoppers, then the motorail wagons...

Cutting them up to take advantage of high scrap metal prices.

And track maintenance

When Metro Trains Melbourne took over the operation of Melbourne’s rail network, they made some big promises – improved track maintenance being one of them.

Track renewal with low profile concrete sleepers at Hawksburn

They ordered some shiny new spoil containers to help in the task rebuilding Melbourne’s tracks.

CFCLA flat wagons at Melbourne Yard arrivals, fitted with new spoil containers for MTM suburban works trains

Replacing rotten timber sleepers with sturdier concrete ones.

Low profile concrete sleepers at Hawksburn

But given how run down the network was, it made little difference – Metro had ‘inherited a dog’.

Down at Flinders Street Station the wheels were turning slowly – it took six weeks to repair a storm damaged ceiling.

Finally repairing the ceiling damage from the March 7 storms, only 6 weeks for some plasterboard!

But progress at Southern Cross Station was even slower – the $5 million in repairs was yet to start.

Six weeks after the storm hit, scaffolding in place to protect electronics from the weather

The only upside – the ‘temporary’ CRT next train displays were finally being removed, years after the station had been ‘officially’ opened.

Finally removing the 'temporary' CRT next train displays, after how many years?

The joys of a public-private partnership!

Footnote

Here you can find the rest of my ‘photos from ten years ago‘ series.

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Manildra to Melbourne – the sweetest train of all https://wongm.com/2019/11/manildra-grafton-melbourne-sugar-train/ https://wongm.com/2019/11/manildra-grafton-melbourne-sugar-train/#respond Mon, 04 Nov 2019 20:30:00 +0000 https://wongm.com/?p=13441 There are many cargoes that go by rail, but the sweetest one would be the sugar that that Manildra Group transports from northern NSW to Melbourne. The sugar is refined at the Harwood sugar mill in northern New South Wales, near Grafton, in a plant established in 1989 by the Manildra Group and New South […]

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There are many cargoes that go by rail, but the sweetest one would be the sugar that that Manildra Group transports from northern NSW to Melbourne.

Having left the four loaded wagons in the Manildra siding at North Dynon, Y152 shunts out with the four empties

The sugar is refined at the Harwood sugar mill in northern New South Wales, near Grafton, in a plant established in 1989 by the Manildra Group and New South Wales Sugar Milling Cooperative.


Google Maps

It is then transported by road to South Grafton and stored in silos, ready to be loaded into rail hopper wagons.


Google Street View

Pacific National shunts the wagons using a 48 class locomotive, attaches them to a southbound freight train bound for Newscatle, and then onto the tail end of a southbound steel train for the trip to Melbourne.

Sugar wagons passing Middle Footscray, attached to the tail end of the southbound WM2 steel train

On arrival in Melbourne the sugar hoppers are collected by the South Dynon shunter.

Y152 waiting in the Melbourne Operations Terminal with three loaded NGGF hoppers taken off a down SG steel train

And taken over to the Manildra siding at the back of South Kensington station.

Empting out the Manildra warehouse at West Melbourne

The empty wagons are taken away.

Y152 leave the three loaded NGGF hoppers in the siding

And the loaded wagons shunted in.

Having left the four loaded wagons in the Manildra siding at North Dynon, Y152 shunts out with the four empties

With the Manildra staff using their own shunting tractor to move the wagons into their unloading shed.

NGGF sugar hoppers being moved by tractor at North Dynon

The empty wagons are then returned to South Dynon.

Y152 traverses 'W' track on the return from North Dynon with the empty NGGF wagons

Then attached on the next northbound steel train for the trip back to Grafton.

NGGF sugar wagons and 'butterbox' containers at the front of MW2 steel train at Albion

But it has come to an end

In late 2018 Manildra Group listed their site in West Melbourne for sale.


Commercial Real Estate.com.au photo

The plant has since been shut down, with the site being cleared.

Empting out the Manildra warehouse at West Melbourne

Manildra operate a second Melbourne plant at Altona North, around the corner from the paused Port Rail Shuttle terminal, so the sugar train is no more.

Some history

The Manildra Group complex dates back to 1907, when James Minifie & Co opened the ‘Victoria Roller Flour Mill’ on the site, with the adjacent concrete silos were designed by Edward Giles Stone were built beside the mill in 1910-11. The mill produced ‘O-So-Lite’ packaged flour and cake mixes, until it closed in 1969.

Lennon St 001 James Minifie flour mill complex from Childers St, Flemington-Kensington 1984 sheet 68  34
Photo by Graeme Butler, Flemington & Kensington Conservation Study 1985

More photos

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Shipping steel on the Frankston line https://wongm.com/2019/10/hastings-bluescope-steel-train-frankston-line/ https://wongm.com/2019/10/hastings-bluescope-steel-train-frankston-line/#comments Mon, 14 Oct 2019 20:30:00 +0000 https://wongm.com/?p=13373 This is the tale of the 40 wagon long train that heads along the Frankston line, shipping steel to the BlueScope Steel plant at Hastings. Twice a day a train departs the Melbourne Freight Terminal at South Dynon. The train skirts the edge of Southern Cross Station. Then rolls through the river end of Flinders […]

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This is the tale of the 40 wagon long train that heads along the Frankston line, shipping steel to the BlueScope Steel plant at Hastings.

G541 and classmate lead the up Long Island steel train over the rollercoaster grades towards Ormond station

Twice a day a train departs the Melbourne Freight Terminal at South Dynon.

XR558 and G541 wait for their train to be loaded with coil steel at the Melbourne Freight Terminal

The train skirts the edge of Southern Cross Station.

XR558 and XR559 southbound at Southern Cross with a load of coil steel

Then rolls through the river end of Flinders Street Station.

BL29 on the down load of 'butterbox' coil steel containers through Flinders Street track 9A

Then traverses the tracks at Richmond Junction.

'Butterbox' coil steel wagons make up the rear half of the train

Heads towards Caulfield.

G531 and G541 lead the down Long Island train through Malvern station

Over the rollercoaster grades at Ormond, McKinnon and Bentleigh.

G541 and classmate lead the up Long Island steel train over the rollercoaster grades towards Ormond station

Eventually making it south to Frankston.

Load of coil steel on the down Long Island steel train at Frankston

Then heads along the single track Stony Point line.

XR551 and BL30 with the down steel train outside Frankston with a load of 'butterbox' coil steel containers

Turning off the main line at Long Island Junction.

BL34 and BL39 wait at Long Island Junction for a signal onto the main line

To arrive at the BlueScope Steel plant beside Westernport Bay in Hastings.


Photo via Southern Peninsula News

Some history

The steel mill at Hastings was opened by Lysaght in 1972. Lysaght’s was acquired by BHP in 1979, demerged as BHP Steel in 2002, and then renamed BlueScope Steel in 2003.

The Victorian Government encouraged the development of the plant with the passing of the Western Port (Steel Works) Act 1970 – specific provisions relating to rail were:

The Premier on behalf of the State covenants that the State will ensure that there shall be provided –

  • to the boundary of the Plant Site a suitable rail link by which rail facilities constructed by the Company at its cost within its boundaries may be connected to the Victorian Railways network;
  • adequate rail motive power and rolling stock and suitable rail services to ensure the satisfactory movement of materials products and equipment to and from the Plant;
  • rail transportation services for the conveyance of employees of the Company or its site contractors to and from the Plant

under such conditions as are agreed between the Victorian Railways Commissioners and the Company.

The 6.2 km long branch line from the Stony Point line opened in 1969, with 87,730 tons of traffic being moved over the new connection in 1972/1973. The efficiency of these trains was improved following the introduction of dedicated block trains, with 50,000 tonnes of coiled steel transported from Hastings during 1981/82.


Weston Langford photo #115670

The Hastings Port industrial area land use plan detailed the operation of the mill during the 1990s:

Steel slab is brought in by rail and ship, primarily from Port Kembla, for processing into a range of finished-steel products for the local, national and international markets. Products are sent by truck to the local market, by rail to interstate markets in South Australia and Western Australia, and by ship to international markets. Presently BHP sends 300 000 tonnes of steel a year by rail from Whyalla and Port Kembla to Westernport, but has an agreement which would permit this tonnage to be increased to 800,000 tonnes.

BHP is constantly reviewing and upgrading its operations to increase efficiency and become more export-orientated. A new cold-strip galvanised steel production line has recently been commissioned at a cost of some $138 million. Presently BHP steelworks employs 1500 persons and produces approximately 1.2 million tonnes of steel a year from a plant that has a capacity to produce 2.6 million tonnes. The new galvanised steel line increased production capacity by some 800 000 tonnes without requiring any large increase in staff numbers.

Today the steel trains are operated by Pacific National following the sale of the National Rail Corporation in 2002, and form the sole freight link to the mill following the 2012 retirement of the ‘Iron Monarch’ that moved slab steel by sea between Port Kembla and Hastings.

Empty coil steel wagons the the rear of the up steel train arriving at the Melbourne Freight Terminal

Facts and figures

Today each steel train is made up of 40 wagons and is hauled by a pair two 2,830 kW (3,800 hp) G class diesel locomotives, with approximately 600,000 tonnes of steel product per annum moved by rail to Hastings.

Made train is made up of a mix of wagons with pairs of ‘jumbo’ coils of steel.

G528 and XR551 leads the down steel train past North Melbourne station

And ‘butterbox’ containers of coil steel.

'Butterbox' containers trailing a load of coil steel on the down journey

The average wagon has a tare mass of around 20 tonnes (based on a RKLX class wagon) and with a loaded gross mass of 74 to 79 tonnes – or 30 tonnes for a single container!

For the proposes of comparison, the permitted gross vehicle mass of a standard six-axle semi-trailer in Victoria is 42.5 tonnes – or a single container per truck. With 40 containers and 40 steel coils per train, and two trains per day each way, a total of 320 truck movements are required to move the same load.

Rail gauge troubles

Australia’s rail gauge muddle has complicated the operation of trains to Hastings – steel loaded on broad gauge trains from Hastings needs to be transferred onto standard gauge trains to head interstate.

Gantry crane at Albury looking north

Initially this occurred at Albury and Adelaide, until the gauge conversion of the Melbourne–Adelaide rail corridor by the National Rail Corporation in 1995. This saw the opening of the Melbourne Steel Terminal in West Melbourne, where the steel would be transhipped between local broad gauge trains and interstate standard gauge trains.

BL34, BL32, BL30 and BL29 shunting wagons beneath the Mi-Jack crane used for transhipping loads

This terminal closed in 2015 to make room for the ‘E’ Gate development, with transhipping of steel now occurring at the nearby Melbourne Freight Terminal.

Reach stacker at work loading the train with coil steel at the Melbourne Freight Terminal

The provision of standard gauge access to Hastings has been examined multiple times, via the Frankston or Cranbourne lines, but no progress has been made towards such a connection.

And elsewhere in Australia

Steel trains to Hastings form a small part of the work that Pacific National does for BlueScope Steel and Arrium across Australia. In 2003 the deal was valued at $400 million over four years, and was followed in 2006 by a $1 billion seven year contract, which was extended for another seven years from 2015.

A total of 2.3 million tonnes of steel moved by rail in 2013:

  • 1.38 Million is Port Kembla and Westernport outbound
  • 0.96 Million is transported on behalf of Onesteel

The reason for these massive numbers – each piece of steels moves an average of 3.2 times through manufacturing plants, rail terminals, distribution centres and customer sites.

To cater for this traffic, a specialised fleet of wagons is used:

  • Steel Coil – 2.5-28t (Horizontal and Vertical), 285 ‘butter box’ wagons
  • Steel Plate In & Out of Gauge – 67 flat wagons, 55 tilt wagons
  • Structural Beams – Shared fleet, typical 5-15 wagon per week
  • Scrap – 46 scrap box’s, 23 container wagons
  • Raw Materials – 3 locomotive Sets, 100 wagons

Which results in varied trains.

NR120 and NR88 lead a short up steel train at Brooklyn

Footnote

Think this look familiar? It’s an expanded version of my 2018 post Rail replacement trucks for the Frankston line. 😉

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Rail replacement trucks for the Frankston line https://wongm.com/2018/05/rail-replacement-trucks-for-the-frankston-line/ https://wongm.com/2018/05/rail-replacement-trucks-for-the-frankston-line/#comments Mon, 14 May 2018 21:30:00 +0000 https://wongm.com/?p=10506 During May and June 2018 no trains are running on the Frankston line beyond Carrum due to level crossing removal works, with passengers being transported on rail replacement buses. But they aren’t the only ones being disrupted – freight trains are also being replaced by road transport. Twice a day a 40 wagon long train […]

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During May and June 2018 no trains are running on the Frankston line beyond Carrum due to level crossing removal works, with passengers being transported on rail replacement buses. But they aren’t the only ones being disrupted – freight trains are also being replaced by road transport.

Twice a day a 40 wagon long train departs the Melbourne Freight Terminal at South Dynon bound for the BlueScope Steel plant on the Stony Point line at Hastings.

XR558 and G541 wait for their train to be loaded with coil steel at the Melbourne Freight Terminal

The train skirts the edge of Southern Cross Station.

XR558 and XR559 southbound at Southern Cross with a load of coil steel

Then rolls through the river end of Flinders Street Station.

BL29 on the down load of 'butterbox' coil steel containers through Flinders Street track 9A

Then traverses the tracks at Richmond Junction.

'Butterbox' coil steel wagons make up the rear half of the train

Heads towards Caulfield.

G531 and G541 lead the down Long Island train through Malvern station

Eventually making it south towards Frankston.

Load of coil steel on the down Long Island steel train at Frankston

Then heads along the single track Stony Point line.

XR551 and BL30 with the down steel train outside Frankston with a load of 'butterbox' coil steel containers

To arrive at the BlueScope Steel plant beside Westernport Bay in Hastings.


Photo via Southern Peninsula News

So how many trucks are needed?

As you might imagine, steel is bloody heavy.

Each of the first 20 wagons are loaded with a pair of ‘jumbo’ coils of steel sheet.

G528 and XR551 leads the down steel train past North Melbourne station

While the 20 wagons at the rear carry a pair of ‘butterbox’ containers of coil steel.

'Butterbox' containers trailing a load of coil steel on the down journey

The average wagon has a tare mass of around 20 tonnes (based on a RKLX class wagon) and with a loaded gross mass of 74 to 79 tonnes – or 30 tonnes for a single container!

For the proposes of comparison, the permitted gross vehicle mass of a standard six-axle semi-trailer in Victoria is 42.5 tonnes – or a single container per truck.

With 40 containers and 40 steel coils per train, and two trains per day each way, that is an extra 320 trucks on the Monash Freeway each day.

Good thing the trains will return in June 2018!

The impact of rail shutdowns on freight operators

Australian Paper is another industry dependent on rail as part of their supply train, with a daily train doing the work of 40 trucks. When the rail corridor to Gippsland was severed in 2012, they had to quickly shuffle their operations.

Australian Paper general manager packaging, procurement and external relations Julian Mathers said the Maryvale mill was one of the state’s largest users of the Port of Melbourne, transporting 240,000 tonnes of paper products to the port via the Gippsland rail line annually, with six freight train services using the line every week.

The temporary closure of the rail line east of Moe for seven weeks last year required a “huge logistical response” by the company to continue its output via road transport, Mr Mather said.

“When you consider the volumes that are going out – our rail freight represents about 40 per cent of products moved out of Maryvale – we had to put in a lot of work in rescheduling deliveries on the road,” he said.

As did a second unplanned shutdown in October 2014.

Meanwhile the train line’s largest freight user, Australian Paper, has been forced to source emergency road transport amid the rail line’s temporary closure.

Transporting more than 300 shipping containers of paper product to Melbourne ports every week across a minimum of seven services, the Morwell bridge closure has cut off a major supply route for the company.

A fully packed freight train sat idle on the line on Friday afternoon, as V/Line announced the track’s indefinite closure, before it was eventually allowed to pass through.

Australian Paper national logistics manager Phillip Porter said the company’s freight contractor Qube Logistics had reshuffled its broader trucking fleet to meet the sudden shortfall in transport capacity.

Mr Porter said Qube had brought in a fleet of ‘Skel’ trailers, capable of carrying single shipping containers, while extra ‘tautliner’ trucks had been brought online.

“Qube has a range of trucks performing different tasks, which they have shuffled… to free them up for us,” Mr Porter said.

“The trucks are working on 12-hour shifts so they can do two full trips in that time.”

But even planned shutdowns impact operations at the mill.

But generally speaking getting access to the track and setting up a regular schedule is reasonably achievable. It is accommodating the outages. If they are going to have a big break over Easter, we need to essentially get an extra four trains down in the previous couple of weeks, and getting the extra services slotted in is where the trouble is.

And we have to have made the product early, hence we have got a cash flow issue, or we have to get the containers early, or we have to purchase or hire extra containers. It results in either a stockpile of containers or a stockpile of product. I suppose the major thing really is the alignment of those outages.

What we observe is that the timing of the outages for Metro rail do not tend to align to the outages for V/Line, and we get a sequence of outages on following weekends, which should just be consolidated and minimised. I suppose we get a lot this second-hand through our rail provider. Qube is actually the one doing the service scheduling and deals directly with V/Line and Metro rail. What they are telling us is that there are these difficulties in coordinating these activities.

Nothing in logistics is ever simple!

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Photos from ten years ago: September 2007 https://wongm.com/2017/09/photos-from-ten-years-ago-september-2007/ https://wongm.com/2017/09/photos-from-ten-years-ago-september-2007/#comments Mon, 11 Sep 2017 21:30:56 +0000 https://wongm.com/?p=8796 Another instalment in my photos from ten years ago series - this time it is September 2007.

Site of partially completed platforms 15/16 at Southern Cross

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Another instalment in my photos from ten years ago series – this time it is September 2007.

We start down at Geelong, where I photographed a SCT Logistics Perth-Melbourne freight service behind a trio of Pacific National locomotives.

G523 leads G539 and G520 on MP9 SCT freight Melbourne bound at North Shore

Running from one other side of country to the other, the tank wagon at the front of the train removes the need for refuelling stops along the way. SCT Logistics continue to operate these services today, along with a newer Melbourne-Brisbane service, but now hauled by their own fleet of locomotives.

I also photographed a six car long VLocity train on a Geelong-bound V/Line service.

VL24 and co at North Shore

Made up of three 2-car VLocity sets, such a train is no longer possible – only 3-car long VLocity sets now exist.

A curious advertising campaign was launched by former suburban rail operator Connex Melbourne in September 2007, titled “There is no ‘I’ in Carriage”.

'Martin Merton' book distribution at Glenferrie Station

It featured a book authored by fictitious character Martin Merton, “America’s number one train etiquette expert”. The campaign was created by Leo Burnett Melbourne.

September 2007 also saw V/Line ramp up their marketing – covertly working on a new livery for their fleet of trains.

I spotted the first example poking out of the shed door at Newport Workshops.

Sprinter 7007 in new V/Line livery at Newport Workshops

With a matching carriage set breaking cover soon after, headed to Geelong and back on a shakedown run before the public launch.

Quick shot at North Geelong on the return

September 12 saw the politicians out in force to launch the new visual identity.

Launch of the new livery

Two trains were in place to show off the new livery – Sprinter 7007 and carriage set FSH25.

7007 and FSH25 at the launch

Around the corner at Southern Cross, I swung past the future site of platforms 15 and 16.

Site of partially completed platforms 15/16 at Southern Cross

The bare concrete and gravel platform was partially constructed, minus tracks and escalators, as part of the redevelopment of the station, intended to form part of a future airport rail link. They sat empty until Regional Rail Link was conceived in 2009, with the decision made to incorporate them into the project to increase platform capacity at the Melbourne end of the V/Line network.

But change for V/Line was a backward step – the reintroduction to service of 60-year-old carriage stock.

N455 leads newly formed carriage set SN7 on a test for Geelong at North Shore

Built between 1937 and 1956, the last five ‘BS’ type compartment carriages were retired from V/Line service in 2006 following the delivery of new VLocity trains. However the Kerang rail crash of June 2007 saw a 3-car train taken out of service, leaving V/Line scrambling to fill the gap. The decision was made to reactivate the previously stored carriages, and operate them on a return peak hour run between Melbourne and Geelong each weekday. They continued in this role until August 2010, when they were finally retired for good, thanks to the delivery of yet more VLocity trains.

September 2007 marked the Geelong Football Club’s appearance at the AFL Grand Final. V/Line operated a number of special trains from Geelong to carry Cats fans to the game at the MCG, where they saw Geelong defeat Port Adelaide.

P12+P16 in the siding at South Geelong

V/Line still runs football trains today, but only with VLocity trains – the use of 8 carriage long ‘push pull’ trains ended in 2011.

And finally we end on something V/Line still does today – cancelled trains and platform confusion at Southern Cross Station.

The 11am train gets canned at 11:56
The 11am train gets canned at 11:56

I was intending to catch the 11:00am Geelong train from Southern Cross platform 5. After waiting almost an hour, at 11:56am V/Line finally announced that the 11:00am train would not be running, and for everyone to board the 12:00pm train in the platform alongside.

The only difference today is that V/Line trains to Geelong now run every 20 minutes between peaks on a weekday, and every 40 minutes on a weekend.

Further reading

Footnote

Here you can find the rest of my ‘photos from ten years ago

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Trainspotting on a flying visit to Sydney https://wongm.com/2014/09/trainspotting-from-the-air-sydney/ https://wongm.com/2014/09/trainspotting-from-the-air-sydney/#comments Thu, 11 Sep 2014 21:30:52 +0000 http://wongm.com/?p=5067 A few weeks I made a flying visit to Sydney, as I made my way home to Melbourne from Cairns. I might have only spent an hour at Sydney Airport while I waited for my connecting flight, but I did manage to see a few trains along the way.

8173 shunting container wagons at Cooks River yard

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A few weeks I made a flying visit to Sydney, as I made my way home to Melbourne from Cairns. I might have only spent an hour at Sydney Airport while I waited for my connecting flight, but I did manage to see a few trains along the way.

Looking down Sydney's runway 07/25

My flight from Cairns approached Sydney from the north, so the Hawkesbury River bridge on the mainline to Newcastle was the first piece of railway infrastructure I spotted.

Looking down on the Hawkesbury River railway bridge

We then descended over the North Shore and crossed Sydney Harbour, where I spotted a tram on the Inner West Light Rail through Lilyfield, heading over the Wentworth Park viaduct. Can you see it?

Can you see the tram crossing the Wentworth Park viaduct in Lilyfield?

A few moments later the plane was over the suburbs, and I was looking down on the mainline between Central and Parramatta. Six tracks running side by side, but unfortunately there were no trains to be seen.

Looking down on the six track mainline through Stanmore, but no trains!

We continued to descend, and finally I spotted a train – Pacific National locomotive 8173 shunting container wagons at Cooks River Yard. Thankfully the big numbers on the side made it easy to identify the unit!

8173 shunting container wagons at Cooks River yard

And a moment after that, I found two more locomotives stabled in the siding next door – I had to look very closely to see ‘MZ1446’ on the side of the silver unit.

Independent Railways of Australia locomotives MZ1446 and 4498 stored in James Siding, next door to Cooks River yard

My plane then touched down on runway 16R – the main north-south runway – and taxied to the gate. With no more trains to see, it was then time for some planespotting until boarding commenced for my connecting flight.

Qantas 737-800 taxis past the terminal

Footnote

The tram photo was a bit of a Where’s Wally game, in part due to the red and white Transport for NSW livery. Here is a closer look if you couldn’t see it first time around.

Urbos 2 LRV in the Transport for NSW livery, crossing the Wentworth Park viaduct in Lilyfield

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